Ä¢¹½TVÏÂÔØ / Packaging Solutions for Inspired Packaging Thu, 29 Oct 2026 11:50:56 +0000 en-US hourly 1 https://wordpress.org/?v=6.7.4 /custom-content/uploads/2023/04/icon-collection-test-r2.svg Ä¢¹½TVÏÂÔØ / 32 32 One Shelf, Three Playbooks: Why Private Label’s Future is RegionalÌý /resources/one-shelf-three-playbooks-why-private-labels-future-is-regional/ Thu, 29 Oct 2026 11:46:45 +0000 /?p=27181 Private label is booming, but not in one way. Explore how North America, Europe and LATAM are shaping store brands, and what retailers can learn from each.

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Woman consumer in supermarket

One Shelf, Three Playbooks: Why Private Label’s Future is Regional

One Shelf, Three Playbooks: Why Private Label’s Future is RegionalÌý

Private label grocery is enjoying a global renaissance, but it isn’t heading toward one shared model. Mintel’s Private label 2027: global trends through a local lens argues that regional archetypes are emerging. North America is the brand builder, Europe the innovation leader, and Latin America (LATAM) the growth engine.1 Each region is learning from the others, but each has a different job to do.Ìý

North America: Retailers become brand ownersÌý

Private label already accounts for 26% of North American food and drink launches.1 Beneath that average the picture is split. US launch activity keeps expanding, led by retailers such as ALDI, Target, Kroger, and Walmart. Canada’s has declined.Ìý

The wider market backs this up. Circana data cited by PLMA shows US store-brand sales hit a record $282.8 billion in 2025, growing 3.3% against 1.2% for national brands. Dollar share rose from 19.1% to 21.3% between 2021 and 2025.2Ìý

The competitive edge is moving “from product development to brand management.” Portfolios such as Good & Gather, Simple Truth, President’s Choice, and Kirkland Signature now behave like national brands. Limited editions, flavor drops, and viral trends, such as Walmart’s Bettergoods Dubai-style chocolates, are becoming growth tools. The gap Mintel identifies is that innovation still clusters in mature, value-led categories. Trust- and expertise-led segments remain open. 

Europe: From winning share to staying indispensable

Europe has the highest private label penetration in the world. Mintel puts value share at 38.8% across 17 markets, and above 40% in eight of them. PLMA’s 2026 report, drawing on NielsenIQ data, confirms record sales of €387 billion. Private label grew 4.1% in 2025, against 2.7% for manufacturer brands.3

Growth here is “less about converting shoppers” than about deepening private label’s role. The most mature markets also generate the most new launches, which suggests scale fuels innovation.

Three shifts stand out:

  • Tiers with a mission. Entry level lines now signal well-being and ethics, not just low prices. Standard lines are being differentiated, and premium lines are moving toward restaurant-quality meals and collaborations such as Waitrose’s work with Ottolenghi.
  • Value as protection. Economy-claim launches have peaked and declined. Shoppers want savings without “trade-down guilt,” and Mintel expects the next battleground to be “value with safeguards” on health, waste, and sustainability.
  • Sustainability as infrastructure. Retailers can change packaging or sourcing across a whole category, which a single manufacturer brand cannot.

The warning is that scale alone doesn’t guarantee leadership. Europe risks becoming a follower if other regions out-innovate it.

LATAM: From “cheapest” to “smartest”

Private label’s share of LATAM launches has risen from 12% in 2017 to 16% in 2026. Economic volatility, including the pandemic, the war in Ukraine, and instability in Argentina and Brazil, pushed shoppers toward store brands. Price opened the door, but quality will decide who stays. Most consumers in the region say they are willing to pay more for better quality. Convenience is the next platform, with ready-to-cook formats and practical sustainability such as recyclable packaging helping retailers “save time, not just money.”1

A global pattern too

The regional framing sits alongside a global shift. NIQ’s 2025 global outlook found private label sales growth of 4.3% year over year, and 53% of respondents buying more private label. The same report found the top ten global brands growing 4.8%.4 That suggests the winners will be those who compete on relevance rather than price alone.

What to take awayÌý

The conclusion is that “the future is global; success is regional.” Strategy should be matched to market maturity, with retailer brands built on trust, experiences, and ecosystems rather than price. The leaders will be those who reinterpret the best ideas from elsewhere for their own shoppers rather than importing them wholesale. Each region has something to borrow:

  • North America’s brand-building
  • Europe’s tiering discipline
  • LATAM’s accessible quality

Ready to explore your options? 

  1. Mintel, Private label 2027: global trends through a local lens, October 2026. Mintel GNPD and Global Consumer data.

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EPR Fees in Canada: What Paperboard Versus Plastic Could Mean For Food and Foodservice Packaging /resources/epr-fees-in-canada-what-paperboard-versus-plastic-could-mean-for-food-and-foodservice-packaging/ Wed, 09 Sep 2026 10:01:36 +0000 /?p=26550 Explore how Canada’s EPR fees could affect paperboard and plastic food packaging, from material classification and recyclability to compliance and total value.

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Image shows wooden blocks spelling EPR

EPR Fees in Canada: What Paperboard Versus Plastic Could Mean For Food and Foodservice Packaging

EPR Fees in Canada: What Paperboard Versus Plastic Could Mean For Food and Foodservice Packaging

As Canada’s extended producer responsibility programmes continue to evolve, packaging choices are coming under closer scrutiny. For food and foodservice brands, the decision between paperboard and plastic is no longer just about presentation, performance, or cost at the point of purchase. It can also influence reporting requirements, recyclability considerations, and the fees producers may pay when packaging enters provincial recycling systems. 

Why this matters now 

Canada’s EPR landscape is moving from policy discussion to active commercial reality. Programmes are expanding, reporting expectations are becoming more detailed, and producers are being asked to understand exactly what they place on the market. That makes packaging design a business issue as much as a sustainability one: the earlier brands understand material choices, weights, formats, and end-of-life pathways, the better positioned they are to manage obligations and avoid costly surprises. 

What are EPR fees for food packaging in Canada?

Extended producer responsibility, or EPR, shifts responsibility for packaging waste from municipalities and taxpayers to the businesses that place packaging on the market. In Ontario’s Blue Box framework, for example, producers of packaging, paper products, and packaging-like products are accountable for collection and recycling once consumers discard those materials; most work with producer responsibility organisations to meet these obligations. () 

For packaging producers, this means the material mix matters. Fees typically depend on the province, the material category, the weight supplied, and the relevant programme’s fee schedule. A restaurant chain, grocery brand, importer, or foodservice supplier may need to report paperboard cartons, plastic cups, lids, trays, film, or multi-material formats separately.

Why paperboard and plastic are not treated the same 

Paperboard and plastic can both be designated materials, but they are often assigned to different reporting categories and fee rates. Recycle BC’s 2026 schedule, for example, lists separate rates for paper packaging categories such as corrugated cardboard, boxboard, gable top cartons, paper laminates, and aseptic containers, alongside plastic categories including film and other plastics. () 

That distinction is important because “paperâ€� is not always simply paper. A paperboard bowl with a plastic lining may be assessed differently from a paperboard carton. Likewise, a clear rigid PET salad container may be assessed differently to a flexible plastic sauce pouch. The details of each component can change how packaging is classified and how producers model their obligations.Ìý

How should producers compare paperboard versus plastic? 

The most useful comparison looks beyond the visible pack. Producers should assess the full packaging system, including the container, lid, lining, label, wrap, insert, and any other component that may need to be reported. The ideal choice may be the format that protects food, meets safety and customer expectations, optimises cost/weight and performs well in real collection and recycling systems.

A practical assessment should include the following steps: 

  • Identify the province of supply. Obligations differ across Canada. 
  • Confirm the producer. Brand holder, importer, retailer, or supplier roles can affect responsibility. 
  • Classify every component. Separate base, lid, label, liner, sleeve, wrap, and insert. 
  • Track weight accurately. Fees are commonly tied to material weight. 
  • Check recyclability claims. Avoid claims that do not match local collection realities. 
  • Model operational impacts. Consider leakage, shelf life, stacking, storage, and customer use. 

Lightweighting: Reducing impact without compromising performance 

Because many EPR fees are linked to material weight, lightweighting can play an important role in packaging strategy. With paperboard, this can mean optimising the board grade, structure, and geometry so the pack uses only the material required to protect the product, support stacking and handling, and deliver the right customer experience. 

Lightweighting is not simply about making packaging thinner. It is about designing smarter: removing unnecessary material, improving structural efficiency, reducing over-packaging, and selecting formats that perform well through filling, distribution, retail, and use. Done well, paperboard can help brands balance material reduction with pack integrity, shelf appeal, and recyclability considerations. 

Recyclability versus “recyclable� claims

There is an important difference between packaging that has the potential to be recycled and a pack that can responsibly be described as “recyclableâ€� in market-facing communications. A material may be technically recyclable in ideal conditions, but that does not automatically mean it is widely collected, sorted, processed, and recycled in the locations where consumers use it. 

In Canada, environmental claims should be clear, specific, and supported by appropriate evidence. For packaging teams, that means recyclability language should be reviewed against local collection rules, actual recycling infrastructure, and the full pack construction. Broad claims can create risk if coatings, liners, labels, adhesives, food residue, or multi-material components affect how the pack behaves in real recycling systems.

PaperSeal tray being placed into recycling bin
Design-for-Recycling Ìý

Design-for-Recycling is the design of packaging, including individual components of packaging, that ensures the recyclability of packaging with established collection, sorting, and recycling processes proven in an operational environment.

Designing for recycling starts long before a pack reaches the consumer. Material choice, component compatibility, decoration, barriers, adhesives, inks, and food-contact requirements can all influence whether packaging fits with sorting and reprocessing systems. Paperboard formats are well positioned to meet Design for Recycling criteria when coatings, laminates, inks and other components are carefully specified.Ìý

Practical questions to ask include: Can the number of components be reduced? Can mono-material or fibre-based elements replace harder-to-manage combinations? Are labels, windows, coatings, or closures essential? Is the pack easy for consumers to empty and separate if required? And does the design align with the collection and sorting systems in the provinces where it will be sold?  

How the fees compare 

The following examples illustrate how fee rates can vary by province and material type. They should not be read as a universal ranking, but they do show why accurate classification and material weight tracking are so important.ÌýComparisons should only be made for packages that offer similar functionality. Fees are higher for certain categories depending on infrastructure, collection, sorting, preprocessing cost and respective value of materials for recyclers, which often drive recycling rates.

Quebec 2026 fee schedule 

Paperboard: Can$0.71291/kgÌý

PET bottles & containers: Can$1.00609/kgÌý

PP: Can$1.19426/kgÌý

HDPE: Can$ 1.78192/kgÌý

EPS: Can$ 3.39142/kgÌý

British Columbia 2026 fee schedule 

Paperboard: Can$0.37/kgÌý

Rigid PS: Can$1.51/kgÌý

EPS: Can$4.07/kgÌý

Plastic film & laminates: Can$1.84/kgÌý

Other plastic: Can$1.01/kg

What this means for food and foodservice brands 

EPR fees are not the only factor in packaging decisions, but they are becoming an increasingly important part of the commercial and sustainability conversation. For brands exploring alternatives to plastic, paperboard may offer an opportunity to rethink packaging design, simplify material choices, and support recyclability goals where the format is appropriate. 

The key is to assess each pack on its own merits. Material type, coating, lining, weight, food protection, customer experience, and local recycling infrastructure all shape the final picture. By reviewing these factors early, producers can make packaging choices that work harder across compliance, operations, and brand impact. 

Food tray with a salad
Pressed board tray with a steak
Selection of cups

Cost versus total value 

A direct comparison of material cost can be useful, but it rarely tells the full story. Packaging value should also account for EPR exposure, material efficiency, logistics, storage, damage reduction, brand perception, consumer convenience, and the ability to support credible sustainability claims. A format with a slightly higher unit cost may deliver stronger total value if it reduces waste, improves operational performance, or helps simplify compliance. 

For food and foodservice brands, the opportunity is to move the conversation from “Which material is cheapest?â€� to “Which packaging system creates the best outcome across performance, compliance, sustainability, and consumer experience?â€�Ìý

Ready to explore your options? 

As EPR requirements evolve, now is the time to review your packaging portfolio and identify where paperboard could help reduce complexity, support recyclability goals, and strengthen total value. Speak to our team to explore packaging solutions designed for today’s market and tightening recycling requirements.Ìý

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Unwrapping PPWR Legislation: What’s Next for Food Packaging? /resources/unwrapping-ppwr-legislation-whats-next-for-food-packaging/ Wed, 26 Aug 2026 09:35:22 +0000 /?p=26330 Learn how PPWR impacts food packaging, key compliance deadlines, and how sustainable paperboard solutions can support recyclability and circularity.

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ebook

Unwrapping PPWR Legislation: What’s Next for Food Packaging?

The EU’s Packaging and Packaging Waste Regulation is changing the future of food packaging. This eBook explains what PPWR means for food brands, retailers, and packaging teams, with practical guidance on compliance, recyclability, material choices, and the move toward more circular packaging solutions.

Download the eBook to:

  • Understand what PPWR means for your business: Get a clear overview of the regulation, key deadlines, and what’s changing for food packaging.
  • Identify practical steps toward compliance: Learn how to assess packaging formats, improve recyclability, reduce plastic, and prepare for future requirements.
  • Explore more sustainable packaging opportunities: Discover how paperboard solutions can help support circularity, meet consumer expectations, and reduce environmental impact.

Unwrapping PPWR Legislation for Food Packaging

Download your free copy of the eBook

Ä¢¹½TVÏÂÔØ

We strive to create unprecedented solutions that solve today’s real-life problems and pave the way for tomorrow’s biggest opportunities—in a feasible, cost-effective way.

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From Protection to Performance: The New Role of Beverage Secondary Packaging /resources/from-protection-to-performance-the-new-role-of-beverage-secondary-packaging/ Fri, 14 Aug 2026 13:18:38 +0000 /?p=25290 Explore how secondary packaging is becoming a strategic tool for beverage brands, supporting efficiency, convenience, differentiation, circularity and consumer connection.

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Beverage machinery hero

From Protection to Performance: The New Role of Beverage Secondary Packaging

From Protection to Performance: The New Role of Beverage Secondary Packaging

Secondary packaging has moved far beyond its traditional role as a protective outer layer. In today’s beverage market, secondary packaging now acts as a strategic driver: a visible expression of brand intent that can help reduce material impact, improve shopper convenience, support operational performance and create a more connected consumer experience. As sustainability expectations, retail pressures and changing consumption habits converge, the most effective secondary packaging is no longer simply fit for purpose. It is designed to do more. 

Graphic illustrates secondary packaging as a strategic driver, as explained in the opening paragraph

1. Flexibility is becoming a competitive advantage

As beverage portfolios expand and SKU variety grows, flexibility is becoming a more important packaging requirement. Brands need secondary beverage packaging that can accommodate different product counts,ÌýformatsÌýand pack configurations, while still supporting efficient production and strong shelf impact.Ìý

This is whyÌýrenovation is often replacingÌýreinvention. Instead of inventing completely new systems, numerous drink brands are updating tried-and-true packaging styles by enhancing their structure, using better materials, and boosting their visual appeal. Rounded corners, cleanerÌýsilhouettesÌýand simplified structures can make a pack feel more premium, while still working within current equipment and production footprints.Ìý

Paperboard solutions offer clear advantages in this context, combining structural versatility with high-quality print to support personalization, promotional messaging, shorter runs,ÌývarietyÌýpacksÌýand customer-specific activity.
By providing brands with more flexibility within a known material framework, they can better balance efficient operations with the need to keep their portfolios current, relevant, and aligned with shifting consumer expectations.

The QuikFlexâ„¢ 2100G4 delivers greater carton design freedom for fully enclosed cartons, enabling faster, simpler changeovers, and removing the need to plan pack styles too far ahead. Supports 4- to 30-pack configurations.

  • Growing SKU variety is increasing the need for adaptable secondary packaging. 
  • Small structural changes can refresh proven formats without major operational change. 
  • Paperboard can support personalization, seasonal activity and multiple pack configurations. 

2. Convenience remains a powerful consumer cue

While sustainability may dominate the industry agenda, convenience continues to shape consumer preference. Shoppers want packs that are easy to identify, pick up, carry, open, store and use. Integrated handles, intuitive openings, fridge-ready formats and at-home dispensing features are becoming valuable ways to improve the everyday experience. 

Changing consumption habits are also influencing pack design. Smaller can sizes, mini formats and compact multipacks reflect growing demand for moderation, portion control and lifestyle flexibility. At the same time, economic pressure is encouraging interest in bulk packs and variety formats, giving consumers value and choice without locking them into a single flavor or product. 

Protection and hygiene remain part of the equation too. Partial or full enclosure can help shield can tops and bottle caps, while also giving brands a larger canvas for communication, graphics and promotional storytelling.

Image shows the FridgeVendor pack
Image shows both large and smaller packs
Image shows KeelClip, covering the cans for enhanced hygeine

Fridge Vendorâ„¢ delivers great convenience

From clips to fully enclosed cartons, 2-packs to 48-packs

KeelClipâ„¢ covers can tops, enhancing hygiene while delivering brand impact

  • Convenience influences everything from handling to storage and at-home use. 
  • Smaller formats and bulk packs are both gaining relevance for different need states. 
  • Enclosed formats can support hygiene, protection and brand storytelling. 

3. Material cost is only part of the story

Selecting the right secondary packaging starts with a clear understanding of how the product will be packed, moved, sold and used â€” and where cost is created across that journey.  

That’s why total cost of ownership is becoming central to packaging decisions. Material cost is only one factor. Producers also need to consider line efficiency, machinery flexibility, logistics, supply chain resilience, specialist support and training and end-of-life performance in terms of carbon impact.

These factors can all influence overall cost, which is why early collaboration with packaging partners is so important: it can help optimize design, reduce excess material, improve operational efficiency and identify where alternative formats may deliver better results. 

Material cost is only one factor. Producers also need to consider line efficiency, machinery flexibility, logistics, supply chain resilience, local support and end-of-life performance.
  • Material cost is only one part of the total cost equation. 
  • Line efficiency, logistics, machinery flexibility and supply resilience can all influence overall cost. 
  • Early collaboration can help reduce waste, improve efficiency and identify better-value formats. 
4. Brand impact doesn’t end at the shelf 

Even when beverage packs are not selected from a physical shelf, their visual and functional impact still matters. Click and collect, delivery and digitally influenced shopping journeys can reduce the moment of in-store comparison, but they do not reduce the role of packaging in shaping perception. A high-impact secondary pack can reassure consumers at collection, support brand recognition at handover and create a stronger experience when the product reaches the home. 

In these moments, packaging needs to work harder as a brand cue. Strong graphics, clear messaging and quality print can help a pack feel considered and distinctive, even when the purchase decision has already happened online. For beverage brands, this means secondary packaging must be designed not only for shelf standout, but for every point where the consumer sees, handles or shares the product. 

  • Click and collect still requires strong brand impact beyond the shelf. 
  • Packaging can reassure consumers at collection, handover and at home. 
  • Strong graphics and print quality help packs remain distinctive after online purchase. 
5. Packaging is a consumer engagement platform 

Secondary packaging is often one of the first branded touchpoints a consumer sees. Increasingly, brands are using it not only to protect and promote the product, but to create richer interaction. Accessible features such as braille can broaden usability, while augmented reality, QR codes and NFC technologies can connect the physical pack to digital content, loyalty programs, traceability information or brand experiences. 

For example, Ä¢¹½TVÏÂ﯉۪s work with used paperboard multipacks with unique QR codes printed inside the pack, supporting traceability while linking consumers to Club BERO, the brand’s loyalty program. It demonstrates how secondary packaging can become a bridge between shelf impact, practical performance and ongoing engagement. 

  • Secondary packaging can connect physical packs to digital brand experiences. 
  • Accessible features and smart technologies can broaden usability and engagement. 
  • Our work with BERO shows how packaging can support traceability, loyalty and brand connection. 

6. Circularity is reshaping the brief

For beverage producers, the circularity conversation is becoming more sophisticated. The shift away from plastic shrink film and rings towards paperboard alternatives remains important, but it is not happening at one pace everywhere. Regulation, infrastructure and category economics all influence how quickly brands can transition. 

As a result, many companies are taking a more strategic route: reducing material use, lightweighting packs and improving designs to lower overall carbon footprint. This broader view recognizes that sustainable packaging is not defined by a single claim. Recyclability, renewable inputs, material efficiency, carbon impact and circularity all need to be considered together. 

That approach is expanding the range of beverage multipack formats available, from wrap and clip-style solutions to basket carriers and fully enclosed cartons. The benefit is flexibility: brands can choose structures that align sustainability ambitions with cost, performance, retail requirements and production realities. 

Image shows a variety of multipacks formats
  • Sustainability is now broader than material substitution alone. 
  • Brands must balance recyclability, carbon impact, circularity and cost. 
  • Format choice is expanding as brands look for practical, scalable alternatives. 

A more demanding role for secondary packaging 

The future of beverage secondary packaging will be defined by balance across the full packaging journey. Brands require solutions that enhance production efficiency, maintain performance during distribution, make a strong impact and are easy to use in retail settings, increase convenience in the home, and support circularity at the end of a product’s life. Successful companies will be the ones that see secondary packaging as a strategic tool right from the beginning. This approach can cut down unnecessary costs and complexity, while also boosting brand value, enhancing the consumer experience, and promoting a more circular economy.

Want to learn more? Contact us today and connect with a member of our expert team.

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Smarter Cartons, Safer Medicines: The Power of Secondary PackagingÌý /resources/beyond-the-box-smarter-cartons-safer-medicines/ Fri, 14 Aug 2026 09:54:18 +0000 /?p=25351 Discover how smart secondary paperboard packaging helps protect medicines from counterfeiting, tampering and theft through security features and digital traceability.

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Cupboard with medicines in drugstore

Smarter Cartons, Safer Medicines: The Power of Secondary Packaging

Smarter Cartons, Safer Medicines: The Power of Secondary PackagingÌý

Standardized processes and comprehensive regulations shape every stage of the pharmaceutical and medical industry, from product development and testing to launch and reporting. At the heart of these requirements is one clear priority: delivering products that are safe for patients and support their health journey. Yet headlines such as INTERPOL’s “â€� show that criminal activity remains a real threat. 

Secondary packaging can act as a frontline defense against supply chain threats, including counterfeiting, tampering and theft. Paperboard is an ideal canvas for security because it is highly customizable, structurally versatile and is able to integrate both digital and physical security features seamlessly. 

1. Counterfeit Protection: Layering Visible and Hidden Security

Counterfeit medicines pose a serious threat to patient safety and can put lives at risk. The simpler the packaging design, the easier it may be to copy, allowing fake medicines to be introduced into legitimate pharmacies. To help prevent this, secondary packaging can combine overt visible features with covert hidden protection.

Person, pharmacist and hands scanning box in price check, inventory or inspection on medication at pharmacy
Beautiful Senior Woman Walking Between aisles and Shelves with Medicine, Choosing to Buy Medicine

Overt features: Security you can see 

Overt features allow pharmacists, clinicians and consumers to quickly check whether a product is genuine.

Holographic foils and color-shifting inks change appearance depending on the viewing angle and require specialized, capital-intensive machinery to print, making them difficult for low-level counterfeiters to replicate.

Security lines and micro text add another visible layer, using fine detail and high-quality paperboard printing that is hard to copy without the right technology and expertise. 

Covert features: Protection beneath the surface

If a counterfeiter manages to replicate the outer appearance of a carton, covert features provide a secondary measure that only manufacturers or inspectors can detect.

Bespoke designs can be applied using invisible pigments or fluorescent inks, creating a unique signature when scanned with a specific UV light or laser at a distribution center or pharmacy.

Microscopic designs can also be introduced into the varnish of the packaging, remaining invisible to both the eye and touch while allowing a bespoke app to verify whether the pack surface has been manipulated.

2. Tamper Evidence: Making Interference Visible 

Tampering involves opening a package to alter, dilute or replace the product inside. Once a healthcare product leaves a controlled facility, secondary packaging must show if it has been compromised during transit. The Falsified Medicines Directive in Europe, alongside global regulations, heavily mandates these features. 

Fiber-tear glues: damage that cannot be hidden

The behavior of paperboard when torn offers an advantage. Fiber-tear glues ensure that if someone tries to pull open a sealed carton flap, the paperboard fibers visibly rip apart and cause irreversible structural damage. Gluing the packaging closure is the most common solution to ensure tamper evidence. 

In combination with a glued closure, perforation patterns can be included.

Tamper Evident Finishing Concepts

Perforations and locks: designed to reveal opening

To open the box, the seal must be structurally broken along a specific line, leaving visible evidence of opening and rendering the original box unusable for a second lifecycle. Alternatively, packaging engineers can design integrated locking tabs so that once the carton is machine-sealed at the factory, opening it requires breaking an internal paperboard mechanism. Some concepts also include additional visible markers that indicate if a product has been tampered with, such as tags that switch from green to red. 

3. Theft and Diversion: Connecting Packaging to Digital Traceability 

Theft can lead to product diversion, where genuine, stolen medical products are illegally resold in different markets or stored in unverified environments that compromise their efficacy. Paperboard helps bridge physical security and digital intelligence.  

Unique coding: following each carton through the supply chain

To comply with country-specific regulations across Europe, China and the US, every paperboard carton must feature a unique, serialized code, such as a 2D DataMatrix barcode. Unlike a generic barcode found on grocery items, this unique identifier tracks that specific box through every handling point. When a box is scanned at shipping, arrives at wholesale or is dispensed at a pharmacy, its exact journey is logged.

Cartons showing serialization techniques
RFID Chip

RFID and NFC: scanning at speed

RFID and NFC tags or labels are applied to each folding box in the gluing process. This allows logistics teams to have precise visibility of entire pallets of medication in real-time without opening boxes, verifying that no items have gone missing along the supply chain. They can also function as anti-theft tags, triggering a signal if someone attempts to steal products from a pharmacy or retail store. 

Conclusion: Packaging as a Public Health Safeguard

Secondary paperboard packaging for pharmaceutical and medical applications has the power to serve as a highly engineered security system. By combining visible physical hurdles, irreversible tamper-evident structures and digital track-and-trace serialization, paperboard helps keep criminals out and protect the integrity of lifesaving treatments. Ultimately, investing in sophisticated secondary packaging is not just a regulatory hurdle; it is an indispensable shield for global public health.  

To discuss how we can help with your next Healthcare packaging project, CONTACT US and a member of the Healthcare team will get in touch.

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How Ä¢¹½TVÏÂÔØ Partnered With Heineken To Turn a Complex Promotional Challenge Into a Successful Commercial SolutionÌý /resources/how-graphic-packaging-partnered-with-heineken-to-turn-a-complex-promotional-challenge-into-a-successful-commercial-solution/ Thu, 13 Aug 2026 09:03:06 +0000 /?p=26039 Discover how Ä¢¹½TVÏÂÔØ helped Heineken South Africa turn a complex UEFA Champions League fan pack brief into a full turnkey packaging solution at scale.

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hero image for web page showing the Heineken fan pack

How Ä¢¹½TVÏÂÔØ Partnered With Heineken To Turn a Complex Promotional Challenge Into a Successful Commercial Solution

How Ä¢¹½TVÏÂÔØ Partnered With Heineken To Turn a Complex Promotional Challenge Into a Successful Commercial Solution

Heineken South Africa had a bold ambition to create a premium UEFA Champions League fan pack that would bring more excitement, value and shelf impact to shoppers. The pack needed to combine eight 330 ml bottles of Heineken with the newly launched Heineken Star glass, giving consumers a collectible piece of the match-day experience to take home.

But the real challenge was not only designing a standout pack but also finding a way to achieve fulfilment without specific machinery. It could not be packed on Heineken’s machinery line because it required the commemorative glass to be inserted, secured and aligned by hand. Using manual packing to get more than half a million complex packs assembled, quality checked and ready for national distribution within a tight launch window at the required scale could have become a major barrier to launch.

That’s where Ä¢¹½TVÏÂÔØ stepped in — not simply to supply a carton, but to create and manage a full turnkey solution that took the campaign from packaging concept to market-ready product.

Image of Heineken fan pack on the pitch

Designing a Pack Around Performance and Impact 

The structure created a striking canvas for the Heineken brand and tournament iconography, while a front-facing window put the Heineken Star glass at the center of the shopper proposition. Precision-cut openings and internal retention features helped keep the glass visible, secure and correctly aligned, while protecting the bottles and maintaining pack integrity through handling and distribution. 

For Heineken, this design made the added value impossible to miss. 

“This pack laid the foundation and created a beautiful canvas for both the Heineken brand and the UEFA Champions League iconography to come through,â€� said Chaen Lew, growth and innovation manager at Heineken South Africa. “But it also heroed the glassware, which was what we truly wanted to offer as value for our consumers.â€� 

Heineken fan pack from front

More Than a Pack. Leveraging Our Trusted Partnership to Build a Turnkey Solution for Heineken

Ä¢¹½TVÏÂÔØ South Africa’s engineering team, led by Jacques Buys, designed purpose-built jigs and a five-station manual packing process that turned a complex, hand-assembled promotional pack into a repeatable production operation. Each pack moved through forming, glass insertion and alignment, bottle loading, closing and palletization.

A simple but effective mirror-based check helped operators align the glass correctly from the rear of the pack, ensuring the Heineken Star glass faced forward and delivered the intended shelf impact. Quality checks, batch traceability and product handling controls were built into the process, helping reduce risk across an operation that involved beer stock, glassware, secondary packaging and final distribution.

With a tight launch window and no room to compromise on quality, the team moved quickly to scale the operation. Working five days a week on a 24-hour shift pattern, they packed over half a million units in just six weeks — the equivalent of one completed fan pack every 15 to 20 seconds. The packs arrived in store ready to create high-impact displays, helping Heineken connect consumers more closely with the brand and the UEFA Champions League experience.

First jig position
Second jig position
Third jig position

Creating an Impact, Not Only at the Shelf

Around 150 unemployed people were recruited and trained to support the packing program at Ä¢¹½TVÏÂ﯉۪s South African facility, with several later securing further employment.

The finished packs reached retailers across South Africa, helping Heineken turn its UEFA Champions League partnership into a more tangible and memorable shopper experience. The campaign created shelf theatre, consumer excitement and commercial momentum, while contributing to mid-single-digit growth for Heineken Original 330 ml bottles during the campaign period.

For Ä¢¹½TVÏÂÔØ, the project demonstrated the value of going beyond structural design. What began as a premium pack brief became an integrated response covering design, feasibility, engineering, risk management, packing, quality control and fulfilment — all focused on helping the customer deliver an ambitious campaign at scale.

Heineken packs in store
Heineken packs in store

Partnering with Ä¢¹½TVÏÂÔØ is not just about designing a carton or delivering a machine. It’s about bringing the support, structure and operational know-how to help customers solve complex fulfilment challenges and turn ambitious ideas into market-ready campaigns.

Contact us to discuss your next challenge.


Product Used By This Customer

Fully Enclosed Multipack Cartons for Food and Beverage

Our portfolio of fully enclosed multipack cartons for beverage, food, and pet food applications delivers maximum coverage to protect and secure your product through the supply chain. The portfolio is ideal for cans and plastic, glass and aluminum bottles.Ìý

Fully enclosed cartons offer the maximum area for high-impact graphics, creating great shelf appeal. Pack enhancements include innovative corner styles such as rounded, square and beveled, integrated handles for easier carrying and opening features for easy dispensing.

Fully Enclosed Multipack Folding Cartons for Food and Beverage

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Advanced Print Enhancements Help Kellogg’s Cereal Packs Stand Out in the Supermarket Aisle /resources/advanced-print-enhancements-help-kelloggs-cereal-packs-stand-out-in-the-supermarket-aisle/ Mon, 10 Aug 2026 15:46:09 +0000 /?p=26182 Advanced print enhancements help three Kellogg’s Cereals packs shine on-shelf — bringing depth, impact, and differentiation to recyclable paperboard packaging.

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Zucaritas Power Balls cereal on a store shelf

Advanced Print Enhancements Help Kellogg’s Cereal Packs Stand Out in the Supermarket AisleÌý

Advanced Print Enhancements Help Kellogg’s Cereal Packs Stand Out in the Supermarket AisleÌýÌý

Challenge

In a busy cereal aisle, shoppers make decisions quickly. For Mars Snacking, three Kellogg’s cereal innovations needed packaging that could win attention at shelf, communicate quality at a glance, and support the brand’s commitment to recyclable paperboard packaging.

Cereal is one of retail’s most visually competitive categories. With multiple brands, flavors, formats, and limited editions competing for attention, packaging has only moments to make shoppers stop, look, and engage.

The challenge was to create distinctive, premium-looking packs for three different Kellogg’s cereal products without compromising the practical and sustainability benefits of a familiar recyclable paperboard carton format. Each pack needed to stand out in its own way while remaining suitable for efficient production, distribution, and merchandising. 

Solution  

We used advanced print enhancements to help each design create stronger shelf presence, greater visual depth, and a more premium brand experience. By applying gloss, matte, metallic, and embossed effects strategically, our teams were able to heighten the impact of key graphics while keeping the carton structure unchanged.

Each finish was selected to support a different role: gloss to make key elements pop, matte coatings to add depth and contrast, metallic inks to signal celebration and collectability, and embossing to add dimensional, tactile interest.


Zucaritas Proteína

For Zucaritas Proteína, a high-gloss coating was applied to the logo, dotted pattern, and cereal image to create a three-dimensional, volumetric effect.

A matte coating across the background deepened the contrast, making the glossy areas leap forward and helping the cereal look crispy, fresh, and appetizing.

Zucaritas Proteina cereal carton on a breakfast table
Kellogg's Corn Flakes cereal carton on a breakfast table

Kellogg’s Corn Flakes

For the Kellogg’s Corn Flakes collectible pack, metallic inks helped create a commemorative look, while high-gloss varnish spotlighted key graphics and character artwork.

Matte varnish added depth and layered contrast, supporting a collector’s-piece feel.

On-pack collectable character cards drive fan engagement
and repeat purchase.

Zucaritas Power Balls

For Zucaritas Power Balls, gold metallic ink created a trophy-inspired backdrop that signaled celebration, prestige, and connection.

Embossing on the front panel added dimensional and tactile interest to the trophy graphic and brand identity, while matte and high-gloss varnishes delivered a premium black-and-gold contrast.

Zucaritas Power Balls cereal carton on a breakfast table

Results 

The finished packs each created differentiation in the cereal aisle in a distinct and purposeful way. Zucaritas Proteína used contrast and shine to make the product image feel more appetizing and high-energy. Kellogg’s Corn Flakes used metallic and varnish effects to elevate a collectible proposition. Zucaritas Power Balls used gold metallic ink, embossing, and dual varnishes to create a celebratory limited-edition pack with premium presence.

Together, the three packages demonstrate how print enhancements can do more than decorate a carton. They can sharpen shelf impact, support product storytelling, and help turn a familiar recyclable paperboard format into something more memorable, tactile, and engaging for shoppers.

Because standout packaging is not just about aesthetics. In a fast-moving aisle, it can be a powerful driver of attention, differentiation, and purchase intent.

Zucaritas Power Balls cereal on a store shelf

Product Used By This Customer

Standard Folding Cartons

We offer a wide variety of folding cartons designed to protect your product through the supply chain, optimize production filling speeds, and stand out on the retail shelf.

Our structural designers are highly skilled at creating the right carton that will work for you. We offer a variety of shapes, sizes, and closing features. An extensive list of packaging enhancements is also available to make your product stand out on the retail shelf and to help build an emotional connection between the consumer and your brand.

Standard Folding Cartons

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General Mills’ Limited Edition Justin Jefferson’s Jettas Mix Cereal Pack Brings the Bling to Breakfast /resources/general-mills-limited-edition-justin-jeffersons-jettas-mix-cereal-pack-brings-the-bling-to-breakfast/ Thu, 09 Jul 2026 12:45:03 +0000 /?p=25003 Discover how Ä¢¹½TVÏÂÔØ helped General Mills create standout shelf impact for Justin Jefferson’s limited-edition Jettas Mix cereal pack with premium print finishes.

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General Mills’ Limited Edition Justin Jefferson’s Jettas Mix Cereal Pack Brings the Bling to Breakfast

Challenge

General Mills joined forces with NFL superstar wide receiver Justin Jefferson to create a custom cereal mashup of fan-favorite Lemon Frosted Cheerios with the newly released Strawberry Cinnamon Toast Crunch.

Justin Jefferson is all about flashing speed on the grid and diamonds off the field. So, General Mills wanted a packaging solution that reflected Jefferson’s signature style, maximizing visual shelf impact and creating differentiation in a crowded cereal aisle.

The new solution needed to:

  • Create maximum visual shelf impact in a crowded cereal aisle
  • Leverage the equity of Justin Jefferson’s high-profile brand
  • Provide a sustainable packaging solution suitable for nationwide distribution

Solution

General Mills partnered with Ä¢¹½TVÏÂÔØ to create a pack that commands consumer attention by using multiple enhancement techniques to reinforce the Jettas brand.

To support the creative process, Ä¢¹½TVÏÂ﯉۪s enhancement specialists and Product Visualization Team worked closely with the General Mills team to produce digital 3D prototypes of multiple carton versions.

The visually impactful carton selected features a spot-applied matte varnish and an overall high-gloss coating, with holographic, faceted-pattern foil stamping on the Jettas logo to mimic the sparkle of diamonds.

  • Matte varnish, spot-applied high gloss coating enhances contrast
  • Holographic, faceted foil stamping mimics the sparkle of diamonds
  • Carton is recyclable in curbside waste streams

Results

The placement of the enhancements and the strong contrast between the black background and colorful elements like Jefferson’s image, the cereal bowl, and a graphic montage create a design that ‘jumps off the shelf’ and is unmissable in in-store displays.

The holographic foil element is particularly eye-catching, with light-reflecting facets that catch the consumer’s eye and change and sparkle as they move towards, or handle the pack.

The pack not only grabs attention on the aisle but also serves as a collectible that many consumers will hold onto, providing both Jettas and General Mills brand impact throughout the product’s life cycle. Should they wish to discard it, the paperboard pack is recyclable through curbside waste streams.

  • Unique brand enhancement: Creates differentiation created at the point of sale
  • Online interest to lasting collectability: Creates brand impact throughout the life of the product
  • Robust paperboard construction: Performs through the supply chain

Learn More About the Collaboration That Brought This Package to Life


Award-Winning Recognition

Justin Jefferson’s Jettas Mix cereal carton won an Award of Distinction in the Brand Marketing, Specialty category in the 2026 PAC Global Awards.

It was recognized for its creativity, standout shelf presence, and ability to connect with consumers through innovative packaging experiences.


Product Used By This Customer

Standard Folding Cartons

We offer a wide variety of folding cartons designed to protect your product through the supply chain, optimize production filling speeds, and stand out on the retail shelf.

Our structural designers are highly skilled at creating the right carton that will work for you. We offer a variety of shapes, sizes, and closing features. An extensive list of packaging enhancements is also available to make your product stand out on the retail shelf and to help build an emotional connection between the consumer and your brand.

Standard Folding Cartons

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Better by Design: A Framework for More Circular, Functional and Convenient PackagingÌý /resources/better-by-design-a-framework-for-more-circular-functional-and-convenient-packaging/ Fri, 26 Jun 2026 15:14:45 +0000 /?p=25370 Discover how Ä¢¹½TVÏÂ﯉۪s Better by Design framework supports more circular, functional and convenient packaging innovation through transparent, science-based assessment.

The post Better by Design: A Framework for More Circular, Functional and Convenient PackagingÌý appeared first on Ä¢¹½TVÏÂÔØ.

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Better by Design: A Framework for More Circular, Functional and Convenient Packaging 

Better by Design: A Framework for More Circular, Functional and Convenient Packaging  

Packaging design has a powerful role to play in reducing waste, lowering environmental impact and improving performance across the value chain. That’s why Ä¢¹½TVÏÂÔØ developed Better by Design — a framework that guides packaging innovation toward solutions that are more circular, more functional and more convenient than the alternatives they replace. 

Critically reviewed by , a global consultancy with more than 18,000 experts creating sustainable solutions for governments and companies worldwide, the framework is supported by independent validation.

Better by Design helps packaging teams evaluate innovation through three connected lenses: circularity, functionality and convenience. It: 

  • Identifies measurable improvements versus incumbent packaging 
  • Highlights trade-offs early in the design process 
  • Supports science-based comparisons using transparent methodology
  • Applies across concept development, prototyping, piloting and production

Designing Packaging for a Circular Economy

According to the Ellen MacArthur Foundation, around 80% of a product’s environmental impact is determined during the design phase. For packaging, early design decisions can influence material use, recyclability, carbon footprint, product protection and consumer acceptance. 

Better by Design builds on Design for Environment principles, but takes a broader view. It evaluates whether a packaging innovation delivers measurable improvements across three connected dimensions: circularity, functionality and convenience. 

Together, these dimensions support Ä¢¹½TVÏÂ﯉۪s Better by 2030 Driving Circularity goal, which requires every new product innovation to demonstrate at least one positive differentiator in each area compared with the incumbent packaging. 

What â€œBetter by Designâ€� Measures 

The Better by Design framework assesses packaging through metrics selected according to the product, market and use case. This helps generate objective proof points, support transparent comparisons and highlight trade-offs early in the innovation process. 

Better by Design Ven diagram showing circularity, functionality and convenience

More Circular

  • Materials and impact: Packaging weight, renewable/recycled/plastic content, carbon footprint
  • End-of-life performance: Recyclability, actual recycling rates, Material Circularity Indicator
  • Evidence base:  International standards, detailed compositional data, relevant regulatory requirements

More Functional

  • Product protection: Sealing integrity, drop and impact and compression resistance, barrier performance
  • Operational performance: Filling efficiency, stackability, pallet stability, operational efficiency, compatibility with packaging or filling requirements 
  • Brand and retailer needs: Print quality, shelf impact, fitness for purpose across the value chain

More Convenient

  • Consumer experience: Ease of opening, resealability, portability, ease of disposal
  • Usability and safety: Tamper-evidence, product visibility, clear communication of product information
  • Adoption at scale: Design features that help consumers use and dispose of the pack correctly

Why Better by Design Matters for Packaging Innovation 

Packaging innovation often involves trade-offs. A solution may weigh more than the incumbent pack but deliver a lower carbon footprint, better recyclability or stronger product protection. 

Better by Design helps teams compare these factors systematically, so decisions are based on evidence rather than isolated metrics. 

Better by Design in Practice: ProducePackâ„¢ Punnet Tray 

The framework can be seen in action through the ProducePackâ„¢ Punnet tray, a paperboard alternative to virgin PET trays for fresh produce in representative EU markets. 

The analysis showed that the paperboard punnet delivered positive results across the most important circularity, functionality and convenience metrics for this type of packaging. 

  • Lower cradle-to-gate carbon footprint compared with the PET benchmark
  • Higher renewable content and no plastic content in the tray itself
  • Improved design for recyclability and a significantly higher Material Circularity Indicator
  • Strong functional benefits, including improved shelf-life performance for cherry tomatoes and the potential to reduce product loss across the value chain
  • Independent testing found that grape and cherry tomatoes packed in paperboard punnets had a longer shelf life than those packed in plastic trays
  • For consumers, the pack provides a printable surface for information and branding, while a transparent lid helps maintain visibility of the produce
Image shows the ProducePack Punnet tray

Designing Better Packaging, From the Start

Better by Design is being integrated into Ä¢¹½TVÏÂ﯉۪s innovation process from the earliest concept stage through prototyping, piloting and production.

By applying the framework throughout development, teams can make informed design choices, validate performance and build stronger value propositions for customers.

As sustainability knowledge, regulations and tools continue to evolve, so too will Better by Design. Its purpose remains clear: to support packaging solutions that meet customer needs, improve consumer experience and contribute to a more circular packaging value chain.

Read the full Better by Design eBook to explore the complete methodology, detailed metric categories and ProducePackâ„¢ Punnet analysis in more depth:

Download Now

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The Better by Design Framework: Supporting Packaging Circularity, Functionality and Convenience /resources/the-better-by-design-framework-supporting-packaging-circularity-functionality-and-convenience/ Mon, 18 May 2026 10:52:53 +0000 /?p=24885 Discover how our Better by Design framework helps create packaging that improves circularity, functionality, and convenience while reducing environmental impact across the value chain.

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ebook

The Better by Design Framework: Supporting Packaging Circularity, Functionality and Convenience

INNOVATION | sustainability

The Ellen MacArthur Foundation’s first principle — design out waste and pollution — notes that ~80% of a product’s environmental impact and its fitness for the circular economy are primarily determined during the design phase.

In our previous eBook, “Unwrapping Circularity: The Power of Design for Environment in Paperboard Packaging Design“, we discussed how integrating Design for Environment (DfE) principles into product design can reduce packaging’s lifecycle environmental impacts and improve circularity.

Our framework has now been named “Better by Design” (BbD) to better support our Better Packaging goals, as it covers more than the external DfE methodology.

In this latest eBook, we present how our BbD framework ensures our design decisions support our Driving Circularity goal, which requires each new product innovation to demonstrate at least one circularity, functionality and convenience positive differentiator compared to the incumbent packaging.

We consider the functionality of the packaging from the perspective of the brand owners and retailers, where the right packaging must meet operational requirements, improve performance, and reduce waste and the impact across the value chain.

We consider packaging convenience to improve the user experience and product protection, driven by consumer insights. The acceptance of the pack on the market is key to making sure it has a more beneficial impact for the planet vs. the current solutions at scale.

Finally, we consider options that lead to maximized circularity, carefully choosing their composition and design, as well as maximizing their compatibility with circular end of life.

This eBook also illustrates how we apply the BbD framework to our ProducePackâ„¢ Punnet tray.

Front cover image of the eBook

peer-reviewed by ramboll

We are proud to report that our framework has been critically reviewed by , a global consultancy company with more than 18,000 experts that create sustainable solutions for governments and companies all over the world and has a great expertise on circularity applied in other studies for our sector. Ramboll’s review concluded that the BbD framework, and underlying circularity assessment methodology and calculation tools, developed by Ä¢¹½TVÏÂÔØ, are solid and transparent in providing a science-based comparison of the developed innovation and the applicable market benchmark.

Download your free copy of the eBook

Ä¢¹½TVÏÂÔØ

We strive to create unprecedented solutions that solve today’s real-life problems and pave the way for tomorrow’s biggest opportunities—in a feasible, cost-effective way.

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